Realtop Customized Graphite Gasket Making Machine Non-asbestos PTFE
$8,500.00
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Description
Description
Related Products
Product description
Realtop Oscillating knife Cutting Machine for Composites material
Cutting tools
Interchangeable cutting knife handle a wide range of materials.
Control panel
PLC control panel with an intuitive interface and optional display languages. Plus dedicated packaging box structure design software.
Adsorption platform
Aluminum bellows vacuum table delivers powerful vacuum across the entire surface. thanks to its excellent seal and high flatness.
Serve motors
Multiple servo drive options available. including brands like Panasonic. Delta. and Dorna.
Vacuum pump
Custom high-efficiency vacuum pump. integrally cast from aerospace-grade aluminum. reduces energy use by 30%
Machine frame
Heavy-duty frame with precision-ground surface ensures exceptional stability and long-lasting durability.
Advantages
Advantages in Cutting Composites Material
Oscillating knife cutting machines revolutionize traditional processing with their unique cold-cutting properties. high precision. and flexible production capabilities. Key technical advantages are as follows:
1. Cold Cutting Process. No Thermal Damage
An absolute advantage. The resin in composite materials (e.g.. carbon fiber. Kevlar) can melt. scorch. or produce harmful fumes when exposed to high temperatures. The oscillating knife employs a physical cold-cutting method. completely avoiding thermal stress. ensuring material integrity. smooth edges without charring. and preserving the material's mechanical properties.
2. High Cutting Quality with Neat Edges
High-frequency vibration enables clean and precise cutting action. free from burrs. fraying. or delamination.
3. Environmentally Friendly and Safe. No Harmful Byproducts
Unlike laser cutting. which generates toxic fumes and dust. the working environment is more operator-friendly. It eliminates the need for complex dust collection and fume extraction systems.
4. High Precision and Repeatability
Software-controlled operation achieves cutting accuracy within ±0.1mm or better. It is ideally suited for cutting complex shapes and high-precision components (e.g.. aerospace gaskets) while ensuring consistency across mass-produced parts.
5. Wide Material Adaptability
From soft materials like fiberglass cloth and aramid honeycomb to rigid materials such as carbon fiber boards and G10 epoxy boards. it effortlessly handles diverse materials simply by switching blade types (e.g.. drag knife. round knife. bevel knife) and adjusting cutting depth.
An absolute advantage. The resin in composite materials (e.g.. carbon fiber. Kevlar) can melt. scorch. or produce harmful fumes when exposed to high temperatures. The oscillating knife employs a physical cold-cutting method. completely avoiding thermal stress. ensuring material integrity. smooth edges without charring. and preserving the material's mechanical properties.
2. High Cutting Quality with Neat Edges
High-frequency vibration enables clean and precise cutting action. free from burrs. fraying. or delamination.
3. Environmentally Friendly and Safe. No Harmful Byproducts
Unlike laser cutting. which generates toxic fumes and dust. the working environment is more operator-friendly. It eliminates the need for complex dust collection and fume extraction systems.
4. High Precision and Repeatability
Software-controlled operation achieves cutting accuracy within ±0.1mm or better. It is ideally suited for cutting complex shapes and high-precision components (e.g.. aerospace gaskets) while ensuring consistency across mass-produced parts.
5. Wide Material Adaptability
From soft materials like fiberglass cloth and aramid honeycomb to rigid materials such as carbon fiber boards and G10 epoxy boards. it effortlessly handles diverse materials simply by switching blade types (e.g.. drag knife. round knife. bevel knife) and adjusting cutting depth.
Product Parameters
Model | 1625 | ||||||
Cutting area | 1600*2500mm | ||||||
Tools avilable | Oscillating knife. Driven rotary knife. Creasing wheel. Kiss cutting tool. Pneumatic knife. Milling tool. V groove knife etc. | ||||||
Applicable Materials | Fabric. Cardboard. Carton. Mats. PVC. EVA. Leather. Acrylic. Foam. PTFE. Rubber etc. | ||||||
Cutting speed | 0-2000 mm/s | ||||||
Cutting thickness | ≤ 30mm | ||||||
Cutting accuracy | ±0.1 mm | ||||||
Vacuum pump | 9KW | ||||||
Voltage | 110V. 220V. 380V | ||||||
Profile format | PLT. DXF. AI. PDF etc. | ||||||
Safety device | Infrared sensor device and emergency stop device | ||||||
Machine size | 3300*2100*1350 mm | ||||||
Packing size | 3400*2300*1600 mm | ||||||
Application
Typical Application Scenarios1. Aerospace Industry
✳Application Materials: Carbon fiber prepreg. aramid honeycomb (Nomex honeycomb). fiberglass cloth. ceramic fiber blankets. thermal/acoustic insulation foam. composite panels. etc.
✳Cutting Products: Wing and tail skin panels. fairings. interior trim panels. thermal/acoustic insulation pads. honeycomb core materials. seals. etc.
✳Why It Is Suitable: This industry demands extremely high levels of lightweighting. precision. and consistency. The non-thermal damage characteristic of the oscillating knife perfectly preserves the structural properties of expensive composite materials. while its high precision ensures tight assembly tolerances for components.
2. Automotive Manufacturing and Rail Transportation Industry
✳Application Materials: Carbon fiber covers. glass fiber reinforced plastic (FRP). interior composites. acoustic felt. damping pads. carpets. sealing strips. etc.
✳Cutting Products: Automotive interior parts (e.g.. headliners. floor carpets). lightweight body panels. battery insulation pads. sound/thermal insulation materials for high-speed train compartments. seat foam. etc.
✳Why It Is Suitable: It meets both the efficiency requirements of mass production (via multi-layer nesting) and handles various soft or rigid composite materials. Additionally. it is eco-friendly and pollution-free. aligning with modern factory standards.
3. Wind Power and New Energy Industry
✳Application Materials: Fiberglass cloth. carbon fiber cloth. vacuum infusion mesh. foam core materials (PET/PVC). insulating materials. etc.
✳Cutting Products: Infusion mesh for wind turbine blades. core material preforms. carbon spar caps; battery insulation sheets. module thermal pads. etc.
✳Why It Is Suitable: Wind blade materials are often large-format and flexible. The oscillating knife machine bed can be equipped with a vacuum adsorption system to flatten and secure the material for high-precision cutting. preventing shifting and ensuring quality.
4. Sporting Goods and Leisure Equipment Industry
✳Application Materials: Carbon fiber sheets/fabric. fiberglass. Kevlar. high-performance foam. composite fabrics. etc.
✳Cutting Products: Bicycle frame prepreg. helmet liners. archery boards. surfboards. kayak components. skis. backpack frames. etc.
✳Why It Is Suitable: This industry features rapid product iteration and high customization demands. The oscillating knife's mold-free operation and rapid prototyping capabilities make it ideal for product development and personalized production.
✳Application Materials: Carbon fiber prepreg. aramid honeycomb (Nomex honeycomb). fiberglass cloth. ceramic fiber blankets. thermal/acoustic insulation foam. composite panels. etc.
✳Cutting Products: Wing and tail skin panels. fairings. interior trim panels. thermal/acoustic insulation pads. honeycomb core materials. seals. etc.
✳Why It Is Suitable: This industry demands extremely high levels of lightweighting. precision. and consistency. The non-thermal damage characteristic of the oscillating knife perfectly preserves the structural properties of expensive composite materials. while its high precision ensures tight assembly tolerances for components.
2. Automotive Manufacturing and Rail Transportation Industry
✳Application Materials: Carbon fiber covers. glass fiber reinforced plastic (FRP). interior composites. acoustic felt. damping pads. carpets. sealing strips. etc.
✳Cutting Products: Automotive interior parts (e.g.. headliners. floor carpets). lightweight body panels. battery insulation pads. sound/thermal insulation materials for high-speed train compartments. seat foam. etc.
✳Why It Is Suitable: It meets both the efficiency requirements of mass production (via multi-layer nesting) and handles various soft or rigid composite materials. Additionally. it is eco-friendly and pollution-free. aligning with modern factory standards.
3. Wind Power and New Energy Industry
✳Application Materials: Fiberglass cloth. carbon fiber cloth. vacuum infusion mesh. foam core materials (PET/PVC). insulating materials. etc.
✳Cutting Products: Infusion mesh for wind turbine blades. core material preforms. carbon spar caps; battery insulation sheets. module thermal pads. etc.
✳Why It Is Suitable: Wind blade materials are often large-format and flexible. The oscillating knife machine bed can be equipped with a vacuum adsorption system to flatten and secure the material for high-precision cutting. preventing shifting and ensuring quality.
4. Sporting Goods and Leisure Equipment Industry
✳Application Materials: Carbon fiber sheets/fabric. fiberglass. Kevlar. high-performance foam. composite fabrics. etc.
✳Cutting Products: Bicycle frame prepreg. helmet liners. archery boards. surfboards. kayak components. skis. backpack frames. etc.
✳Why It Is Suitable: This industry features rapid product iteration and high customization demands. The oscillating knife's mold-free operation and rapid prototyping capabilities make it ideal for product development and personalized production.
Customer Photos
Certifications
FAQ
1: What professional advice can you give me when I need to buy REALTOP digital cutting machine?Please tell us what material you are cutting and the dimensions of the material (width and length). We will recommend a suitable model for you based on your material texture and size.If you can send us some trial cutting materials. we will record the cutting video for your reference. welcome to visit our company and factory if possible.
2: What materials can your machine cut?REALTOP digital cutting machine can cut different kinds of soft materials. Used in different industries such as shoes. bags. clothing. cartons. composite materials. automobiles. and home furnishings.3: How to use the machine? And what after-sales services can your company provide?If you purchase our machine. we will provide free installation and training. We provide machine manual and software manual instructions for each machine. as well as videos for your reference and 24-hour online technical support. All this support is free until you are fluent in operating the machine.4: What languages does the software system support?Available in English. Russian. Italian. Chinese. etc. Special languages can be customized.
Additional information
Additional information
| model number |
RT0912 ,RT1216 ,RT2513 ,RT2516 |
|---|
Related Products
Product description
Realtop Oscillating knife Cutting Machine for Composites material
Cutting tools
Interchangeable cutting knife handle a wide range of materials.
Control panel
PLC control panel with an intuitive interface and optional display languages. Plus dedicated packaging box structure design software.
Adsorption platform
Aluminum bellows vacuum table delivers powerful vacuum across the entire surface. thanks to its excellent seal and high flatness.
Serve motors
Multiple servo drive options available. including brands like Panasonic. Delta. and Dorna.
Vacuum pump
Custom high-efficiency vacuum pump. integrally cast from aerospace-grade aluminum. reduces energy use by 30%
Machine frame
Heavy-duty frame with precision-ground surface ensures exceptional stability and long-lasting durability.
Advantages
Advantages in Cutting Composites Material
Oscillating knife cutting machines revolutionize traditional processing with their unique cold-cutting properties. high precision. and flexible production capabilities. Key technical advantages are as follows:
1. Cold Cutting Process. No Thermal Damage
An absolute advantage. The resin in composite materials (e.g.. carbon fiber. Kevlar) can melt. scorch. or produce harmful fumes when exposed to high temperatures. The oscillating knife employs a physical cold-cutting method. completely avoiding thermal stress. ensuring material integrity. smooth edges without charring. and preserving the material's mechanical properties.
2. High Cutting Quality with Neat Edges
High-frequency vibration enables clean and precise cutting action. free from burrs. fraying. or delamination.
3. Environmentally Friendly and Safe. No Harmful Byproducts
Unlike laser cutting. which generates toxic fumes and dust. the working environment is more operator-friendly. It eliminates the need for complex dust collection and fume extraction systems.
4. High Precision and Repeatability
Software-controlled operation achieves cutting accuracy within ±0.1mm or better. It is ideally suited for cutting complex shapes and high-precision components (e.g.. aerospace gaskets) while ensuring consistency across mass-produced parts.
5. Wide Material Adaptability
From soft materials like fiberglass cloth and aramid honeycomb to rigid materials such as carbon fiber boards and G10 epoxy boards. it effortlessly handles diverse materials simply by switching blade types (e.g.. drag knife. round knife. bevel knife) and adjusting cutting depth.
An absolute advantage. The resin in composite materials (e.g.. carbon fiber. Kevlar) can melt. scorch. or produce harmful fumes when exposed to high temperatures. The oscillating knife employs a physical cold-cutting method. completely avoiding thermal stress. ensuring material integrity. smooth edges without charring. and preserving the material's mechanical properties.
2. High Cutting Quality with Neat Edges
High-frequency vibration enables clean and precise cutting action. free from burrs. fraying. or delamination.
3. Environmentally Friendly and Safe. No Harmful Byproducts
Unlike laser cutting. which generates toxic fumes and dust. the working environment is more operator-friendly. It eliminates the need for complex dust collection and fume extraction systems.
4. High Precision and Repeatability
Software-controlled operation achieves cutting accuracy within ±0.1mm or better. It is ideally suited for cutting complex shapes and high-precision components (e.g.. aerospace gaskets) while ensuring consistency across mass-produced parts.
5. Wide Material Adaptability
From soft materials like fiberglass cloth and aramid honeycomb to rigid materials such as carbon fiber boards and G10 epoxy boards. it effortlessly handles diverse materials simply by switching blade types (e.g.. drag knife. round knife. bevel knife) and adjusting cutting depth.
Product Parameters
Model | 1625 | ||||||
Cutting area | 1600*2500mm | ||||||
Tools avilable | Oscillating knife. Driven rotary knife. Creasing wheel. Kiss cutting tool. Pneumatic knife. Milling tool. V groove knife etc. | ||||||
Applicable Materials | Fabric. Cardboard. Carton. Mats. PVC. EVA. Leather. Acrylic. Foam. PTFE. Rubber etc. | ||||||
Cutting speed | 0-2000 mm/s | ||||||
Cutting thickness | ≤ 30mm | ||||||
Cutting accuracy | ±0.1 mm | ||||||
Vacuum pump | 9KW | ||||||
Voltage | 110V. 220V. 380V | ||||||
Profile format | PLT. DXF. AI. PDF etc. | ||||||
Safety device | Infrared sensor device and emergency stop device | ||||||
Machine size | 3300*2100*1350 mm | ||||||
Packing size | 3400*2300*1600 mm | ||||||
Application
Typical Application Scenarios1. Aerospace Industry
✳Application Materials: Carbon fiber prepreg. aramid honeycomb (Nomex honeycomb). fiberglass cloth. ceramic fiber blankets. thermal/acoustic insulation foam. composite panels. etc.
✳Cutting Products: Wing and tail skin panels. fairings. interior trim panels. thermal/acoustic insulation pads. honeycomb core materials. seals. etc.
✳Why It Is Suitable: This industry demands extremely high levels of lightweighting. precision. and consistency. The non-thermal damage characteristic of the oscillating knife perfectly preserves the structural properties of expensive composite materials. while its high precision ensures tight assembly tolerances for components.
2. Automotive Manufacturing and Rail Transportation Industry
✳Application Materials: Carbon fiber covers. glass fiber reinforced plastic (FRP). interior composites. acoustic felt. damping pads. carpets. sealing strips. etc.
✳Cutting Products: Automotive interior parts (e.g.. headliners. floor carpets). lightweight body panels. battery insulation pads. sound/thermal insulation materials for high-speed train compartments. seat foam. etc.
✳Why It Is Suitable: It meets both the efficiency requirements of mass production (via multi-layer nesting) and handles various soft or rigid composite materials. Additionally. it is eco-friendly and pollution-free. aligning with modern factory standards.
3. Wind Power and New Energy Industry
✳Application Materials: Fiberglass cloth. carbon fiber cloth. vacuum infusion mesh. foam core materials (PET/PVC). insulating materials. etc.
✳Cutting Products: Infusion mesh for wind turbine blades. core material preforms. carbon spar caps; battery insulation sheets. module thermal pads. etc.
✳Why It Is Suitable: Wind blade materials are often large-format and flexible. The oscillating knife machine bed can be equipped with a vacuum adsorption system to flatten and secure the material for high-precision cutting. preventing shifting and ensuring quality.
4. Sporting Goods and Leisure Equipment Industry
✳Application Materials: Carbon fiber sheets/fabric. fiberglass. Kevlar. high-performance foam. composite fabrics. etc.
✳Cutting Products: Bicycle frame prepreg. helmet liners. archery boards. surfboards. kayak components. skis. backpack frames. etc.
✳Why It Is Suitable: This industry features rapid product iteration and high customization demands. The oscillating knife's mold-free operation and rapid prototyping capabilities make it ideal for product development and personalized production.
✳Application Materials: Carbon fiber prepreg. aramid honeycomb (Nomex honeycomb). fiberglass cloth. ceramic fiber blankets. thermal/acoustic insulation foam. composite panels. etc.
✳Cutting Products: Wing and tail skin panels. fairings. interior trim panels. thermal/acoustic insulation pads. honeycomb core materials. seals. etc.
✳Why It Is Suitable: This industry demands extremely high levels of lightweighting. precision. and consistency. The non-thermal damage characteristic of the oscillating knife perfectly preserves the structural properties of expensive composite materials. while its high precision ensures tight assembly tolerances for components.
2. Automotive Manufacturing and Rail Transportation Industry
✳Application Materials: Carbon fiber covers. glass fiber reinforced plastic (FRP). interior composites. acoustic felt. damping pads. carpets. sealing strips. etc.
✳Cutting Products: Automotive interior parts (e.g.. headliners. floor carpets). lightweight body panels. battery insulation pads. sound/thermal insulation materials for high-speed train compartments. seat foam. etc.
✳Why It Is Suitable: It meets both the efficiency requirements of mass production (via multi-layer nesting) and handles various soft or rigid composite materials. Additionally. it is eco-friendly and pollution-free. aligning with modern factory standards.
3. Wind Power and New Energy Industry
✳Application Materials: Fiberglass cloth. carbon fiber cloth. vacuum infusion mesh. foam core materials (PET/PVC). insulating materials. etc.
✳Cutting Products: Infusion mesh for wind turbine blades. core material preforms. carbon spar caps; battery insulation sheets. module thermal pads. etc.
✳Why It Is Suitable: Wind blade materials are often large-format and flexible. The oscillating knife machine bed can be equipped with a vacuum adsorption system to flatten and secure the material for high-precision cutting. preventing shifting and ensuring quality.
4. Sporting Goods and Leisure Equipment Industry
✳Application Materials: Carbon fiber sheets/fabric. fiberglass. Kevlar. high-performance foam. composite fabrics. etc.
✳Cutting Products: Bicycle frame prepreg. helmet liners. archery boards. surfboards. kayak components. skis. backpack frames. etc.
✳Why It Is Suitable: This industry features rapid product iteration and high customization demands. The oscillating knife's mold-free operation and rapid prototyping capabilities make it ideal for product development and personalized production.
Customer Photos
Certifications
FAQ
1: What professional advice can you give me when I need to buy REALTOP digital cutting machine?Please tell us what material you are cutting and the dimensions of the material (width and length). We will recommend a suitable model for you based on your material texture and size.If you can send us some trial cutting materials. we will record the cutting video for your reference. welcome to visit our company and factory if possible.
2: What materials can your machine cut?REALTOP digital cutting machine can cut different kinds of soft materials. Used in different industries such as shoes. bags. clothing. cartons. composite materials. automobiles. and home furnishings.3: How to use the machine? And what after-sales services can your company provide?If you purchase our machine. we will provide free installation and training. We provide machine manual and software manual instructions for each machine. as well as videos for your reference and 24-hour online technical support. All this support is free until you are fluent in operating the machine.4: What languages does the software system support?Available in English. Russian. Italian. Chinese. etc. Special languages can be customized.
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